To provide an efficient serial production, JCB Aero uses the very latest CNC 5 axis machine along with specially qualified programmers, therefore allowing the programming and manufacturing of complex parts, to be expertly produced with precision.
Along with two more 3 axis CNC milling machines JCB Aero has the capacity to provide serial production of flat or curved panels for manufacturing seats, lining, furniture, dividers, doors and much more.
The in-house ‘Honeycomb’ slicing machine allows precise cutting and offers thickness variations for all types of panels. JCB Aero have over 40 Nomex blocs in store to ensure a short lead-time in panel manufacturing.
JCB Aero’s largest shop is the composite shop with over 50 employees dedicated to producing composite parts using Glass, Carbon, and Kevlar Fibers, along with Aramid and Aluminium Honeycomb material.
JCB Aero has the experience and skills necessary for any composite part whether for a unique module or for serial production executions.
In addition to the qualified, experienced workers JCB Aero have several means for curing.
The second-largest shop at JCB Aero is the Woodshop with over 40 qualified carpenters/craftsmen providing hand made parts for every type of aircraft furniture to provide a ‘made in France’ high-quality product.
With such skilled craftsmen manufacturing and refurbishing furniture every day JCB Aero has the experience and competence for any project. The woodshop is also working in line with products for serial activity such as front row monuments, business seats, private door dividers and backshells.
From researching and preparing veneer to adjusting and joining sheets, preparing and producing mock-ups, to assembling and adjusting composite panels. JCB Aero can assemble and adjust any part with fine precision in compliance to all certification and airworthiness regulations.
JCB Aero specializes in wallpaper application, with its own laminate shop containing a thermal vacuum laminating machine allowing for a reliable and smooth layer distribution of wallpaper on parts such as TV shrouds, backshells, doors and panels.
A team of qualified and experienced workers manage the wallpaper application on more complex parts by hand to provide an even distribution to create the perfect finish for every product.
JCB Aero’s wallpapering service continues to expand due to its success and a larger shop has been created to sustain the workflow of the needs of serial equipment for airlines.
With deep-rooted experience and expertise in producing outstanding quality, JCB Aero guarantees a remarkable product. Manned by a highly qualified and experienced upholstering team, JCB AERO is the specialist in Cabin Interior refurbishment.
Experienced in seat upholstery- foaming and repairing covers for cockpit and business class seats, creating tailor-made covers for VIP seats, carpet change and custom made curtains, upholstering lining of doors, windows and walls panels.
JCB Aero employs its extensive knowledge and experience to fulfill any cabin refurbishment project on VIP seats.
Painting & Varnishing
JCB Aero applies various painting and lacquer techniques aimed for perfection down to the finest detail.
With several paint cabins, drying cabins and a paint laboratory JCB Aero has the resources and skills necessary to provide any type of finish, from faux finish effects such as marble and wood, to gold leaf application and various paint finish such as high gloss and matt.
Whatever the finish, the lacquering and polishing team can implement clear or colored coatings and apply special polishing techniques to such precision that they achieve a product with an outstanding aesthetic superiority.
Sheet Metal & Systems (Air/Water)
Using the latest state of the art CNC 3/5 axis metal milling machine JCB Aero can program and create any metal part required. With its high precision and its processing of complex surfaces this technology allows JCB Aero to obtain accurately produced metal components.
Experienced in manufacturing metal piping systems, plumbing systems, door locks and seal systems for VIP aircrafts, JCB Aero can adapt to any project and with its experienced metal workers no project is too big or too small.
Electrical Systems and IFE
With its own electrical workshop JCB Aero installs electrical harnesses for lighting on panels and furniture for both helicopters, commercial and VIP aircrafts.
Design, conception and installation of harnesses is completed In-house and thanks to its experienced, highly qualified electrical team JCB Aero can also implement IFE systems as well as Satcom connectivity.